MIL-C-5015 series connector
Hunan Kaida Space Connectors
A series of military standard circular connectors designed for various applications, offering different shell types, service classes, and contact layouts.
Technical specifications
- Shell Material
- Aluminum alloy
- Shell Plating
- Olive drab cadmium or zinc plating
- Insulator Material
- Synthetic rubber
- Contact Material
- Copper alloy
- Contact Plating
- Sliver plating
- Gasket & Grommet Material
- Synthetic rubber
- Operating temperature
- -55oC ~ +125oC
- Sealing
- Under water (6 feet in water): 48 hours per MIL-DTL-5015, 4.6.19. Meet 20 days extreme humidity testing per.
- Durability
- ≥ 100 cycles
- Salt spray
- MIL-STD-1344 method 1001, condition B, ≥ 48 hours (Cadmium plating)
- Heat
- at +125oC, 60 hours; at +85oC, 1000 hours
- Chemical resistance
- in Hydraulic fluid or lubricating oil, 20 hours
- Vibration
- 10 ~ 2000Hz, acceleration: 10 g’s
- Shock
- acceleration: 50g
- Insulator resistance
- +25oC ≥ 5000MΩ
- Contact size 16 Contact resistance
- 13 mΩ
- Contact size 16 Test current
- 16 A
- Contact size 16 Potential drop
- 49 mV
- Contact size 16 Outside dia. of insulation Min.
- 0.064 inches (1.63 mm)
- Contact size 16 Outside dia. of insulation Max.
- 0.130 inches (3.30 mm)
- Contact size 16 Retention
- 44 N (10 Lbs.)
- Contact size 16 Separation force min.
- 1 N (0.25 Lbs.)
- Contact size 12 Contact resistance
- 3 mΩ
- Contact size 12 Test current
- 23 A
- Contact size 12 Potential drop
- 42 mV
- Contact size 12 Outside dia. of insulation Min.
- 0.114 inches (2.90 mm)
- Contact size 12 Outside dia. of insulation Max.
- 0.170 inches (4.32 mm)
- Contact size 12 Retention
- 67 N (15 Lbs.)
- Contact size 12 Separation force min.
- 2 N (0.50 Lbs.)
- Contact size 8 Contact resistance
- 1 mΩ
- Contact size 8 Test current
- 46 A
- Contact size 8 Potential drop
- 26 mV
- Contact size 8 Outside dia. of insulation Min.
- 0.164 inches (4.17 mm)
- Contact size 8 Outside dia. of insulation Max.
- 0.255 inches (6.48 mm)
- Contact size 8 Retention
- 89 N (20 Lbs.)
- Contact size 8 Separation force min.
- 3 N (0.75 Lbs.)
- Contact size 4 Contact resistance
- 0.5 mΩ
- Contact size 4 Test current
- 80 A
- Contact size 4 Potential drop
- 23 mV
- Contact size 4 Outside dia. of insulation Min.
- 0.275 inches (6.98 mm)
- Contact size 4 Outside dia. of insulation Max.
- 0.370 inches (9.40 mm)
- Contact size 4 Retention
- 89 N (20 Lbs.)
- Contact size 4 Separation force min.
- 4 N (1.00 Lbs.)
- Contact size 0 Contact resistance
- 0.2 mΩ
- Contact size 0 Test current
- 150 A
- Contact size 0 Potential drop
- 21 mV
- Contact size 0 Outside dia. of insulation Min.
- 0.415 inches (10.54 mm)
- Contact size 0 Outside dia. of insulation Max.
- 0.550 inches (13.97 mm)
- Contact size 0 Retention
- 111 N (25 Lbs.)
- Contact size 0 Separation force min.
- 9 N (2.00 Lbs.)
- Service class Inst. Operating voltage DC
- 250 V
- Service class Inst. Operating voltage AC
- 200 V
- Service class Inst. Test voltage AC
- 1000 V
- Service class Inst. Air Spacing Nominal
- － inches
- Service class Inst. Creepage Nominal
- 1/16 inches
- Service class A Operating voltage DC
- 700 V
- Service class A Operating voltage AC
- 500 V
- Service class A Test voltage AC
- 2000 V
- Service class A Air Spacing Nominal
- 1/16 inches
- Service class A Creepage Nominal
- 1/8 inches
About
The MIL-C-5015 series is a range of military standard circular connectors. These connectors are available in various shell types including wall mounting receptacle (3100), in-line receptacle (3101), box mounting receptacle (3102), straight plug (3106), and elbow plug (3108). They offer different service classes such as A (solid shell, solder contacts, non-pressurized), B (split shell, solder contacts, non-pressurized), E (environmental), F (R with clamp), and R (solder contacts with grommet seal and without clamp). The connectors feature aluminum alloy shells with olive drab cadmium or zinc plating, synthetic rubber insulators, and copper alloy contacts with silver plating. Gaskets and grommets are made of synthetic rubber. They are designed to operate in a temperature range of -55°C to +125°C and offer sealing under 6 feet of water for 48 hours per MIL-DTL-5015, 4.6.19, and meet 20 days extreme humidity testing. They have a durability of ≥ 100 cycles and are resistant to salt spray (MIL-STD-1344 method 1001, condition B, ≥ 48 hours for Cadmium plating), heat (+125°C for 60 hours; +85°C for 1000 hours), and chemical exposure to hydraulic fluid or lubricating oil for 20 hours. They can withstand vibration from 10 to 2000Hz at 10 g’s acceleration and shock at 50g acceleration. Various contact sizes (16, 12, 8, 4, 0) are available, each with specified contact resistance, test current, and potential drop.
Documentation
Need the full ICD, test reports or a specific revision? Ask the supplier directly.